Robotic Welding LEV Solutions by AES Ltd.

Every robotic welding setup is different—so why settle for off-the-shelf extraction? AES Ltd. offers fully bespoke LEV systems engineered to:

• Match the geometry and movement of robotic arms
• Integrate seamlessly with welding cells and enclosures
• Comply with COSHH and HSE regulations
• Minimise fume exposure for operators and nearby workers

Our design team works closely with manufacturers and integrators to ensure optimal airflow, capture velocity, and filtration efficiency.

Our custom extraction hoods are designed to capture welding fumes at the source, even in dynamic robotic applications. Key features include:

• Adjustable geometry to follow robotic arm movement
• High-efficiency capture zones for MIG, TIG, and arc welding
• Integration with enclosure systems or open-cell setups
• Durable materials to withstand high temperatures and spatter

These hoods are ideal for fixed robotic stations and can be adapted for multi-axis movement.

For maximum source capture, AES Ltd. offers high vacuum on-torch extraction systems—perfect for robotic and Cobotic welding applications. Benefits include:

• Direct fume capture at the welding arc
• Reduced need for large extraction hoods or enclosures
• Compact design suited for robotic arms
• Enhanced filtration with HEPA or activated carbon options

This solution is especially effective in confined spaces or where mobility and precision are key.

Cobots are revolutionising welding by working safely alongside humans. AES Ltd.’s LEV systems are designed to support this synergy:

• Low-profile extraction systems that don’t interfere with human-robot interaction
• Quiet operation to maintain a safe and comfortable workspace
• Modular designs for flexible deployment across multiple stations
• Enhanced safety for operators working in close proximity to welding fumes

By integrating LEV with Cobots, manufacturers can maintain productivity while protecting their workforce.

• ✅ Over 17 years of LEV expertise
• ✅ UK-wide installation and support
• ✅ Fully compliant with HSE and COSHH standards
• ✅ Proven track record in industrial and educational sectors

Whether you’re upgrading an existing robotic welding cell or designing a new automated line, AES Ltd. delivers LEV solutions that are smart, safe, and scalable.